Poster balers EN-web

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High-tech hydraulic unit U nique pre-press flap Mainpress Advanced tying system Smart operating system Hydraulic power pack
? Compact system layout ? Optimizes baling capacity ? Strong proven design, ? Single needle system ? Full process control ? Lowers power consumption
? Smooth-running hydraulics ? Saves energy and time minimal wear parts ? Unique twist finger ? Storage and feedback of ? Improves lifespan of oil
? Energy-efficient oil cooling ? Reduces wear and tear ? Fast-acting process data ? Less wear on pumps and
unit ? Lower operational costs ? Quick preset menus motors
? High-quality cylinders
? More versatile ? Touch screen control ? Removes spikes in system
? Real-time baler data ? Reduces noise levels

THE ADVANTAGES
? Optimized Total Cost of Ownership
? Higher bale density
? Reduced production time
? Low energy usage
? High versatility
? Easy operation

 AVAILABLE OPTIONS: 1 = FEEDING / 2 = MAINTENANCE / 3 = WIRE TYING / 4 = DURABILITY / 5 = EFFICIENCY / 6 = ELECTRICS & CONNECTIVITY / 7 = SAFETY / 8 = STATISTICS & DATA
1A BELT INFEED HOPPER FOR EXTRA WIDE FEED 1B DUST HOOD 1C EXTRA WIDE FEED HOPPER (NO RUFFLER) 1D EXTRA WIDE FEED HOPPER WITH 1E EXTRA WIDE FEED HOPPER WITH RUFFLER 1F EXTRA WIDE FEED HOPPER WITH RUFFLER
HOPPER PERFORATOR (NO RUFFLER) AND PERFORATOR
The belt infeed hopper The dust hood closes off In order to deal with the The extra wide feed The extra wide feed The extra wide feed
provides a proper the feed conveyor and belt in-flow of larger pieces of hopper can be combined hopper can also be hopper is fitted with both
connection between baler infeed hopper. waste that are carried in with a perforator. equipped with a a perforator as well as a
and feeding conveyor This way spillage and dust on a wide conveyor belt The equipment is set up in hydraulically driven ruffler, hydraulic driven ruffler,
when the baler is equipped coming from the materials (2000 mm), the baler can such a manner, that only whereby the control is the operation of which is
with a Bollegraaf extra that are being processed be equipped with a wider one of these two devices hydraulically integrated integrated hydraulically
wide feed hopper (EWFH). can be limited.The dust feed hopper (filling aper- is in operation at the same with that of the hopper. with that of the hopper.
hood is equipped with ture). The extra wide feed time.
an inspection hatch of hopper is mounted on the
600mm*600mm. filling opening of the baler.
1G HYDRAULIC RUFFLER 1H PET BOTTLE PERFORATOR 2A CLEANOUT DOOR FOR BELT INFEED HOPPER 2B AUTO CENTRAL LUBRICATION SYSTEM 2C CLEANOUT CONVEYOR UNDER BALER 2D LIFTING DEVICE KNOTTER
(NO EXTRA PLATFORM)
This conveyor is used to
The ruffler for the HBC The Bollegraaf bottle The cleanout wall is used The automatic lubrication automatically remove The hydraulic lifting
balers was designed to perforator is a system to to gain access to the belt system uses an material that accumulates mechanism of the tying
deal with types of paper perforate plastic bottles infeed hopper in case of electrically driven grease under the vertical needle system ensures easy
that are difficult to com- (PET), prior to the material jamming caused by for pump mounted on the installation. This avoids maintenance of the tying
pact (for instance high entering the press. After example light voluminous side of the baler. Multiple the regular necessity of system, the needle heads,
specific weight or very perforation, the material cardboard boxes that get grease distributors ensure manually cleaning under and the needle rods.
the baler. The removed
slippery materials). can be effectively pressed stuck, after they are fed a correct dosage of grease The lifting mechanism is
material can be collected
into bales which are more into the hopper. to the points to be lubri- avaiable for both the vereasily
by for example
homogeneous, compacter cated. tical and horizontal needle
placing a container at the
and heavier. installation.
end of the conveyor.
2E OIL DRIPTRAY 2F OIL IN-DEPTH FILTRATION 2G WIRE-BREAK DETECTION 3A BALER PREPARED FOR PLASTIC WIRES 3B CROSS WIRES 3C HORIZONTAL WIRES ONLY
VERTICAL NEEDLES (PET)
A steel driptray is placed An external filter unit is The wire-break detection The tying installation for In addition to the standard The standard configuration
under the hydraulic unit installed to remove option warns whenever the vertical wires of the 5 vertical wires, bales can for every baler is a vertical
of the baler. In the case of contamination (up to 1 one of the baling wires is baler can be set up to tie also be tied with 3 or 5 needle installation. In this
leaks, no oil will be spilled micron) from the hydraulic broken or when the wire up bales with plastic wires. horizontal wires. As a configuration only a
onto the factory floor. oil. By means of a is all used up. With wire This can be beneficial for result, a minimum amount horizontal needle
The tray is dimensioned motor-pump unit, which is brake detection, sensors certain situations where of material drops out of installation is used.
to theoretically hold the integrated in the filter unit, are added to the wire gui- steel wire would lead to the bale during handling.
entire oil volume of the the oil is pumped from the ding wheels that monitor problems in the processing
hydraulic unit. tank, filtered, and pumped the rotation. Available for of the finished bales.
back into the tank in a both horizontal and
highly purified condition. vertical baling wires.
4A ANTI-RAT CABLING 4B FULL HARDOX LINING 4C HARDOX BOTTOM FLOOR PLATE ONLY 4D BOLTABLE HARDOX WEAR PLATES 5A ADAPTIVE PROPORTIONAL 5B EXTRA CHANNEL CILINDER
CHANNEL PRESSURE SYSTEM (APCP)
The balers HBK60, HBC130
The electrical cables of the Hardox is a very hard- The baler will be equipped The APCP regulates both pressure To increase the bale weight the
and HBC150S can be equip- baler can be equipped with an extra
baler are pulled through a wearing steel type with a Hardox bottom as well as continuously variable oil channel cylinder that is fitted in the
steel-reinforced hose as a especially designed to plate. Thanks to the great ped with boltable Hardox supply automatically so that the middle of the channel to distribute
protection against rodents. be resistant to abrasives. resistance to wear and tear plates. When worn out, baling process will always perform the counterpressure more effectively
these plates can be replaced optimally. The APCP controls the over the bale. Dispersion of force
Available for the full baler Hardox plates are advised of Hardox, the lifespan of
more easily than traditional hydraulic system in such a way prevents the channel from twisting
or up to a height of 1.5 when materials are the baler’s bottom plate is that regardless of the type of so that the material can be pressed
meters (approx. 59 inches) processed that contain a lengthened. stitch welded plates. Larger more smoothly through the channel
material properties (hard, soft,
high amount of sand, glass bale chamber doors on both and there will be less stress on the
above the floor. smooth, rough, dense or frame. The increase in weight and
or other abrasives. sides of the machine allow voluminous), conditions (wet or density of the bales reduces wires
the plates to be removed dry) and filling method, the bales breaking and requires less tying wire
from the inside of the baler. are formed as compact as possible. per ton.
5C HYDRAULIC PUMP FREQUENCY CONTROLLED 6A MODEM 6B UNINTERRUPTIBLE POWER SUPPLY 7A BOSS: BOLLEGRAAF OPERATOR 7B MECHANICAL SAFETY INTERLOCKS 8A BIOS SCADA
SAFETY SYSTEM
The UPS can provide emergency
The main hydraulic pump A modem makes it possible power to the machine, when the BOSS puts an In addition to an electric The BIOS SCADA plugin
motor(s) can be equipped for Bollegraaf Service regular input power source fails. electromagnetic field safety switch, the access allows data regarding the
The run-time of the uninterruptible
with a frequency inverter. technicians to remotely around the danger zone
power supply is relatively short but doors can also be equipped performance of a baler to
The use of a frequency connect to the baler’s sufficient to properly shut down the top section of the feed with a mechanical lock. be processed in an extercontroller
has several PLC through an internet and protect the equipment. The conveyor and the opening Access is obtained with a nal SCADA
UPS is used to protect hardware
(electrical) benefits. connection. This can be of the baler. The size of
such as the PLC, HMI, and other key that becomes available (Supervisory Control and
useful to help diagnose sensitive hardware in the swit- this field can be set (1-6 when the main switch of Data Acquisition) system.
problems in the software chbox where an unexpected power meters) so you can adjust the switch box is locked.
disruption could cause software
or optimizing settings for this zone to suit your
problems, hardware failure or data
specific materials. loss. This option is available for situation.
Siemens PLC’s.
8B BIOS STATISTICS 8C BIOS ENERGY 8D BIOS OFFICE
With BIOS statistics the standard With BIOS Energy the BIOS Office provides a reporting
execution of BIOS will be expanded
with multiple logged data that standard operating system is functionality. The registration
of the production data is made
supplies the user with extra expanded with available in an Office-environ- CREATING
insights in the operation of the information on: ment over a network. The network
baler. The data can be found
through the control panel. The - Total energy consumption connection from the office to the A WORLD OF www.bollegraaf.com
switchbox of the baler is not part
following statistics can be read for processed material of the delivery. Through the
out per day /month for a total of - Energy consumption Bollegraaf software, a multitude of DIFFERENCE
12 months: Time on press – Total data can be read out. BIOS Office
running time baler / Wire usage average per bale
will be installed on a separate PC
/ Time in automatic / Waiting To register the consumption, and can export all these reports
time for material / Efficiency in in metric or imperial units to PDF,
automatic / Efficiency according to the switchbox will be sup-
Microsoft Excel, or Word.
schedule. plied with a KWh-meter.